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A novel structural damage detection methodology that relies on the detectability of the changes in acoustic transmissibility across boundaries of structural cavities is investigated. The approach focuses on active damage detection by leveraging the acoustic pressure responses measured external to structural cavities while exposed to internal acoustic excitations. The active damage detection concept is first demonstrated on a 4 m wind turbine blade using acoustic beamforming techniques to confirm that the acoustic energy transmitted through a damaged surface increases local to the damage compared to an undamaged surface. The concept is further verified, only considering acoustic pressure responses measured from limited microphones positioned at various distances from a ~46 m wind turbine blade. A comprehensive testing campaign is developed and executed on the utility-scale blade considering various damage types, severity levels, and locations. The data are analyzed using a combination of spectral analysis and statistics-based metrics to detect and track the progression of damage as well as identify trends across the test variables. Overall, large increases in the power spectral density were observed from the pressure responses measured external to the structure in most cases. The spectral differences increased as the damage became more severe and damage as small as 5.1 cm in length was easily detected from multiple sensors up to 17.1 m from the damage location. Damage was easily detected when implemented before the mid-length of the blade using simple signal processing algorithms and preliminary test configurations. The data acquired in this work serve as a preliminary investigation into the capability of the approach on complex structures and paves the path for future research into the signal processing techniques and test configurations that will enhance the performance of the active acoustic damage detection approach.more » « less
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Cavities with different geometries represent the internal volumes of various engineering applications such as cabins of passenger cars, fuselages and wings of aircraft, and internal compartments of wind turbine blades. Transmissibility of acoustic excitation to and from these cavities is affected by material and cross-sectional properties of the structural cavity, as well as potential damage incurred. A new structural damage detection methodology that relies on the detectability of the changes in acoustic transmissibility across the boundaries of structural cavities is proposed. The methodology is described with a specific focus on the passive damage detection approach applied to cavity internal acoustic pressure responses under external flow-induced acoustic excitations. The approach is realized through a test plan that considers a wind turbine blade section subject to various damage types, severity levels, and locations, as well as wind speeds tested in a subsonic wind tunnel. A number of statistics-based metrics, including power spectral density estimates, band power differences from a known baseline, and the sum of absolute difference, were used to detect damage. The results obtained from the test campaign indicated that the passive acoustic damage detection approach was able to detect all considered hole-type damages as small as 0.32 cm in diameter and crack-type damages 1.27 cm in length. In general, the ability to distinguish damage from the baseline state improved as the damage increased in severity. Damage type, damage location, and flow speed influenced the ability to detect damage, but were not significant enough to prevent detection. This article serves as an overall proof of concept of the passive-based damage detection approach using flow-induced acoustic excitations on structural cavities of a wind turbine blade. The laboratory-scale results reveal that acoustic-based monitoring has great potential to be used as a new structural health monitoring technique for utility-scale wind turbine blades.more » « less
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